Cheesy, Meaty & Loaded with Flavor

These Baked Italian Sub Sandwiches combine layers of ham, salami, pepperoni, and cheese with tangy banana peppers, sliced red onions, and zesty Italian dressing. Brushed with a garlic-herb butter and baked until golden and gooey, they’re perfect for game day, school lunches, or a comforting family dinner.

A handheld flavor bomb that’s easy to love and even easier to make!


Why You’ll Love This Recipe:

  • 🥩 Loaded Meats: Ham, salami, and pepperoni deliver bold, savory-salty richness.
  • 🧀 Cheesy Goodness: Provolone or mozzarella melts into every bite for stretchy satisfaction.
  • 🥒 Tangy Pepper Finish: Banana peppers or pepperoncini add a briny, zesty contrast.
  • ⏱️ Quick & Easy: Just assemble, bake, and enjoy—no frying or grilling needed.
  • 🍞 Golden Crust: Butter and Italian seasoning create a crispy, aromatic finish on the bread.

Ingredients (Makes 4 sandwiches):

For the Sandwiches:

  • 4 sub rolls or hoagie buns (or ciabatta for extra crunch)
  • ¼ lb (55g) salami , sliced
  • ¼ lb (55g) ham , sliced
  • ¼ lb (55g) pepperoni or capicola , sliced (pepperoni adds spice – omit for milder flavor)
  • ¼ lb (55g) roast beef , thinly sliced (optional – for extra heartiness)
  • 8 slices provolone or mozzarella cheese (or vegan cheese for dairy-free)
  • ½ cup banana peppers or pepperoncini , sliced (drained and chopped)
  • ¼ cup red onion , thinly sliced (or yellow onion for milder flavor)
  • ½ cup Italian dressing (for drizzling – use extra if you love tang!)

For the Garlic Butter Crust:

  • 2 tbsp melted butter (or olive oil for lighter crust)
  • 1 tbsp Italian seasoning (or dried oregano and basil)
  • ½ tsp garlic powder (adds depth to the crust)

Instructions:

Step 1: Preheat Oven & Prep Rolls

Preheat oven to 375°F (190°C) .

Cut each sub roll open lengthwise , keeping the bottom connected like a book.

Set aside while layering the ingredients.


Step 2: Mix the Garlic Butter Crust

In a small bowl, combine:

  • Melted butter
  • Italian seasoning
  • Garlic powder

This creates a fragrant, crispy crust when brushed on the rolls.


Step 3: Layer the Fillings

Inside each roll:

  • Layer salami, ham, pepperoni, and roast beef (if using)
  • Add 2 slices of cheese per sandwich
  • Tuck in banana peppers and red onions
  • Drizzle with Italian dressing for tangy moisture

Tip: Don’t overfill—keep ingredients balanced for easier baking.


Step 4: Brush & Bake Covered

Place sandwiches on a baking sheet and brush the tops generously with Italian garlic butter .

Cover loosely with aluminum foil and bake at 375°F (190°C) for 10–15 minutes , or until cheese starts to melt and meats warm through.


Step 5: Uncover & Crisp the Crust

Remove foil and return to oven for 2–3 minutes , or until the bread turns golden and crispy.

Watch closely—bake time varies depending on oven and bread thickness.


Step 6: Serve Hot & Crispy

Transfer to a cutting board and slice in half if desired.

Serve warm with extra Italian dressing or marinara sauce for dipping.

Each bite brings together:

  • Salty, smoky meat layers
  • Stretchy, bubbly cheese pockets
  • Zesty, briny pepper bites
  • And that golden, buttery crunch on the outside

Tips for Success:

  • 🥓 Add Bacon: Stir in crispy bacon bits for extra smoky depth.
  • 🧂 Drain Peppers Well: Prevents soggy bread by reducing excess moisture.
  • 🥪 Use Fresh Herbs: Stir fresh basil or parsley into the filling for extra brightness.
  • 🧁 Cheese Swap Magic: Try Gouda, Swiss, or vegan cheese for different finishes.
  • ❄️ Make Ahead Magic: Assemble and refrigerate—bake fresh when ready to eat.

Serving Suggestions:

  • Pair with potato chips, coleslaw, or a green salad for balance.
  • Great with beer, lemon water, or iced tea.
  • Ideal for lunch boxes, game-day snacks, or school events.

Nutritional Information (per sandwich, makes 4 – approximate):

(With regular cheese and meats – per serving)

  • Calories: ~450 kcal
  • Protein: ~20g
  • Carbohydrates: ~45g
  • Fat: ~20g
  • Fiber: ~2g
  • Sugar: ~6g

These Baked Italian Sub Sandwiches prove that simple ingredients can create something unforgettable. With their crispy crust, melty cheese, and bold Italian flavors—they’re a must-bake for lovers of hearty, comforting handhelds.

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